Diamond Marble Gang Saw Machine
The Diamond Marble Gang Saw Machine KDKJ Series is a high-efficiency stone cutting machine specially designed for large-scale production of marble slabs. It is widely used in stone processing factories for cutting marble blocks into slabs with different thicknesses.
The machine adopts a heavy-duty structure, double connecting rod transmission system, and Italian articulated rectilinear guide technology, ensuring stable reciprocating movement, high cutting accuracy, and excellent durability. It is suitable for continuous production with low requirements for operating environment and operator experience.
Equipped with a powerful flywheel system, hydraulic coupling transmission, PLC intelligent control system, and automatic lifting adjustment according to different stone hardness, the KDKJ Series provides high efficiency, low energy consumption, and reliable performance for modern marble processing plants.
All main components are carefully selected from internationally recognized brands, including NSK and SKF bearings, Schneider electrical components, Siemens PLC, and Yaskawa drive systems, ensuring long service life and stable operation.
Main Features
High production efficiency for large-scale marble slab processing
Heavy-duty flywheel system provides stable cutting performance and reduces vibration
Double connecting rod transmission structure ensures powerful and balanced reciprocating movement
Italian articulated rectilinear guide system reduces abrasion and improves cutting precision
Hydraulic coupling transmission system enables smooth and progressive machine starting
PLC constant power control automatically adjusts cutting parameters according to stone hardness
Advanced lifting platform system guarantees accurate vertical movement during cutting
Stable block trolley system ensures precise and safe block transportation
Water cooling system effectively cools blades and removes cutting waste
Intelligent control panel with simple operation and low requirements for operators
Optional motorized transfer trolley improves loading efficiency and reduces production downtime
Technical Data
| Item | Unit | KDKJ 80/800 | KDKJ 100/800 |
|---|---|---|---|
| Number of Blades | pcs | 80 | 100 |
| Minimum Cutting Thickness | mm | 14 | 14 |
| Maximum Cutting Size | mm | 3200×2000×2100 | 3200×2500×2100 |
| Blade Length | mm | 4400 | 4400 |
| Main Motor Power | kW | 110 | 132 |
| Blade Stroke | mm | 800 | 800 |
| Transfer Motor Power | kW | 7.5 | 7.5 |
| Cutting Frequency | times/min | 90 | 88 |
| Flywheel Weight | T | 7 | 7 |
| Flywheel Diameter | mm | 3300 | 3300 |
| Machine Weight | T | 52 | 60 |
| Block Trolley Size | mm | 2000×3200 | 2500×3200 |
| Overall Dimension (L×W×H) | mm | 12650×5000×5000 | 12650×5500×5000 |
Products Details
1. Powerful Flywheel System
The flywheel is the core power component of the gang saw machine. It is supported by two heavy-duty bearing pedestals and precisely manufactured to ensure smooth and stable reciprocating movement during the sawing process.
The large flywheel design increases machine running stability, reduces vibration, and improves cutting efficiency.
2. Hydraulic Coupling Transmission System
The power unit consists of an AC motor and hydraulic coupling. The flywheel starts gradually and smoothly through hydraulic transmission, reducing impact force and improving machine stability.
The rotary movement of the flywheel is converted into linear reciprocating movement of the blade holder frame through connecting rods and crank mechanisms.
3. Double Connecting Rod Transmission Structure
The double connecting rod system provides balanced transmission force and ensures smooth movement of the saw frame during continuous operation.
The optimized mechanical structure reduces vibration and improves cutting accuracy and blade service life.
4. Articulated Rectilinear Guide System
The blade holder frame adopts Italian articulated rectilinear guide technology, which effectively reduces abrasion between moving parts.
The guide system provides high precision linear movement, easy maintenance, and lower replacement costs.
5. Heavy-duty Load Bearing Structure
The load-bearing structure consists of four vertical columns and two cross beams, providing excellent rigidity and stability during high-load cutting operations.
The strong frame structure ensures long-term accuracy and reliable machine performance.
6. Blade Holder Frame Assembly
The blade holder frame is composed of two thick welded steel plates connected by tubular side members.
The frame is guided by four precision columns, ensuring straight movement and stable blade operation during cutting.
7. Advanced Lifting Platform System
The lifting platform adopts four lead screws with precision guiding systems to ensure smooth and accurate vertical movement.
The block trolley remains stable during lifting, improving cutting accuracy and reducing operation errors.
8. Stable Block Trolley System
The block trolley is manufactured with a heavy-duty steel structure to support large marble blocks during cutting.
The reducer motor drives the trolley through chain transmission, ensuring smooth, accurate, and reliable movement.
9. Efficient Water Cooling System
The water cooling system continuously cools the diamond blades during cutting and removes waste materials from the cutting area.
It improves cutting efficiency, extends blade service life, and ensures better slab quality.
10. Intelligent Control Panel
The control panel features an intuitive design, simple operation, and low requirements for operator experience.
Main electrical components are selected from internationally recognized brands, including Schneider, Siemens, and Yaskawa, ensuring stable and reliable electrical performance.
11. Optional Motorized Transfer Trolley
The optional motorized transfer trolley improves production efficiency by automatically transferring the block trolley between loading, cutting, and unloading areas.
It reduces idle time during slab unloading and block loading, making the whole production process faster and more efficient.
Application
The Diamond Marble Gang Saw Machine is widely used in:
Marble quarries
Natural stone processing factories
Marble slab production plants
Large-scale stone cutting workshops
Stone fabrication industries
It is mainly used for cutting large marble blocks into multiple slabs with high efficiency, precision, and stable quality.
If you have any questions, please feel free to contact us.
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