Vertical Edge Polishing Machine
Vertical Edge Polishing Machine suppliers
Vertical Edge Polishing Machine factory
Vertical Edge Polishing Machine best
Vertical Edge Polishing Machine high quality
Vertical Edge Polishing Machine price
Vertical Edge Polishing Machine price
Vertical Edge Polishing Machine factory
Vertical Edge Polishing Machine
Industrial Stone Processing Equipment
Automated 8-Spindle Continuous Linear Edge Grinding, Profiling & High-Gloss Polishing Line
|
3 + 5 Heads
Ø200 mm Shaping & Polishing
|
10 – 60 mm
Workpiece Thickness Range
|
120–180 m/h
20 mm Granite Output Speed
|
15 Workers
Labor Equivalent Replaced
|
1. Product Overview & Market Positioning
The Vertical Edge Polishing Machine (Model: XTJ-200) manufactured by KAIDA STONE MACHINERY is an industrial-grade, continuous-pass edge grinding and profiling solution engineered for medium-to-large-scale stone fabricators, countertop manufacturers, and architectural cladding processors.
Designed specifically to eliminate the labor-intensive bottleneck of manual edge processing, the XTJ-200 integrates rough profiling, chamfering, fine grinding, and high-gloss polishing into a single automated line. Operating on a heavy-duty vertical conveyor structure, the machine handles stone thicknesses from 10 mm up to 60 mm, providing commercial stone processing factories with consistent edge geometry and standardized surface polish.
KAIDA XTJ-200 Automatic Vertical Stone Edge Grinding and Polishing Machine (7300 × 1200 × 2050 mm Rigid Linear Frame)
2. Technical Specifications
| Specification Parameter | Technical Data | Unit | Notes / Operational Range |
|---|---|---|---|
| Model Designation | XTJ-200 | - | Standard Automatic Series |
| Shaping Station Configuration | 3 Units | Pcs | Accepts Ø200 mm Diamond Wheels |
| Shaping Wheel Diameter | Ø200 | mm | Standard Diamond Profile Wheel |
| Polishing Station Configuration | 5 Units | Pcs | Accepts Ø200 mm Resin/Buffing Wheels |
| Polishing Wheel Diameter | Ø200 | mm | Automatic Wear Compensation Enabled |
| Workpiece Width Range | 30 – 1200 | mm | Accommodates narrow strips to wide slabs |
| Workpiece Thickness Range | 10 – 60 | mm | Vertical rack support clamped firmly |
| Processing Conveyor Speed | 0.8 – 5.0 | m/min | Stepless frequency inverter regulation |
| Water Consumption | 200 | L/min | Continuous internal cooling & flushing |
| Total Electric Power | 36 | kW | High-torque industrial motor drive |
| Overall Dimensions (L × W × H) | 7300 × 1200 × 2050 | mm | Rigid linear frame design |
| Total Machine Net Weight | 3500 | kg | Heavy structural steel frame |
3. Working Principle & Operational Process
The XTJ-200 operates on a synchronized continuous linear feed system:
|
1. Slab Transport & Clamping Slabs are held vertically against non-marking support rollers and conveyed across the processing bed by a heavy-duty rubber belt.
2. Primary Profiling (Station 1–3) Three Ø200 mm diamond shaping heads perform fast stock removal to establish straight edges, chamfers, or specified profiles.
3. Sequential Polishing (Station 4–8) Five Ø200 mm polishing heads progressively refine the scratch pattern using grit-calibrated polishing discs.
4. Automatic Compensation As polishing pads wear down during continuous shift operation, the pneumatic/mechanical auto-wear compensation mechanism automatically adjusts the head position to maintain uniform spindle pressure on every slab.
|
Live Factory Working Video |
4. Machine Configuration & Core Components
- Numerical Control Unit & Touchscreen Interface: Features a centralized NC control terminal with digital speed readout and emergency controls, enabling precise setting of linear feed rates.
- 36 kW Heavy-Duty Spindle Drive: Provides reliable power transmission to all 8 grinding and polishing spindles under continuous wet operating conditions.
- Reinforced Steel Frame (3,500 kg): Heavy structural framework absorbs operational vibrations, ensuring zero slab chatter and preventing edge chipping on delicate sintered stone or marble.
- Wireless Remote Hand Pendant (Optional): Allows operators to walk along the 7.3-meter bed length during setup, positioning, and test runs.
- Dual Operating Modes: Easily switchable between fully automatic batch processing mode and manual adjustment mode for custom edge profiles.
5. Processing Capabilities & Edge Profiles
Supported Edge Profiles
|
Supported Materials
|
6. Verifiable Performance Data & Labor Reduction
To understand how the XTJ-200 replaces traditional hand-finishing, explore our guide on selecting an automatic polishing machine for high-capacity slab processing.
- Processing Capacity: Operates at linear processing speeds of 0.8 to 5.0 m/min. On standard 20 mm granite straight edges, processing speed reaches approximately 120 to 180 meters per hour.
- Labor Output Equivalent: Under normal daily processing workloads, 1 XTJ-200 unit replaces up to 15 manual stone polishers, directly reducing factory labor expenses and eliminating human error.
- Surface Gloss Consistency: Achieves consistent gloss levels above 85–95 GU (depending on stone type and abrasive sequence), exceeding hand-polishing consistency across batch orders.
7. Applications & Industrial Use Cases
- Commercial Countertop Production: High-volume edge profiling and polishing for quartz and granite kitchen tops.
- Stair Treads & Window Sills: Continuous processing of narrow strips (minimum width: 30 mm).
- Exterior Cladding & Trim Strips: Precision chamfering and slotting for ventilated stone facade panels.
For primary block processing before edge finishing, consider integrating our heavy-duty stone cutting machine models into your factory setup.
8. Customization Options
- Electrical Power Standard: Custom motor configurations for 380V / 415V / 480V (50Hz or 60Hz) regions.
- Extended Roller Tables: Infeed and outfeed roller extension modules for handling extra-long architectural slabs.
- Control System UI: Multi-language interface customization (English, Spanish, Russian, Arabic).
9. Installation, Maintenance & Spare Parts
- Installation Requirements: Level concrete foundation capable of supporting 3.5 tons, 36 kW power line connection, and a closed-loop water recirculation system capable of delivering 200 L/min.
- Maintenance Protocol: Daily flushing of abrasive debris, weekly lubrication of linear guide rails, and monthly inspection of drive belt tension.
- Spare Parts Availability: Spindle bearings, grinding disc adapters, rubber conveyor belts, and replacement diamond shaping wheels are held in stock for rapid worldwide dispatch.
For specialized 3D relief or custom edge carving applications, review our advanced stone engraving machine series.
10. Packaging, Shipping & After-Sales Support
- Container Loading & Shipping: The 7300 × 1200 × 2050 mm machine frame fits inside standard 40ft High Cube (40HC) shipping containers. Metal components are treated with anti-rust oil and wrapped in multi-layer protective film.
- Quality Control (QC): Every machine undergoes a 24-hour continuous dry running test and wet slab processing test prior to factory dispatch.
- Warranty: 12-month comprehensive warranty covering main motor, spindle assemblies, and structural frame.
- Technical Support: Remote video technical support, online circuit diagnostic assistance, and overseas technician dispatch for commissioning upon request.
Learn more about full-line stone processing equipment on our official KAIDA STONE MACHINERY home page.
Hot Tags: Vertical Edge Polishing Machine, China, manufacturers, suppliers, factory, wholesale, customized, buy, discount, low price, in stock, made in China, Automatic Marble Polishing Machine, Automatic Polishing Line for Stone, Automatic Stone Polishing Machine, Stone Polishing Machine Manufacturer, Stone Polishing Machine Price, Stone Slab Polishing Machine
You Might Also Like
Send Inquiry