Double Blade Quarry Cutting Machine
Double Blade Quarry Cutting Machine suppliers
Double Blade Quarry Cutting Machine factory
Double Blade Quarry Cutting Machine best
Double Blade Quarry Cutting Machine high quality

Double Blade Quarry Cutting Machine

Name: China Double Blade Quarry Cutting Machine Manufacturers, Suppliers, Factory - Customized Double Blade Quarry Cutting Machine Wholesale - Kaida
Brand: KAIDA
SKU: 190207465

The KDKSJ-2600/3200 Double Blade Quarry Cutting Machine is a heavy-duty stone quarrying solution designed for high-efficiency dimension stone extraction from granite, marble, quartzite, sandstone, and limestone. Equipped with twin large-diameter diamond saw blades, high-power dual motors, 4WD traction, hydraulic lifting, and heavy-duty quarry tracks, the machine delivers stable, precise, and deep vertical cutting for producing high-quality stone blocks with excellent dimensional accuracy. With cutting depths of up to 2,400 mm and motor configurations up to 90 kW × 2, the KDKSJ series is ideal for deep-bench quarrying and demanding hard-stone applications. Its non-blasting cutting method helps improve block recovery, reduce stone waste and micro-cracking, and create a safer, cleaner quarrying environment.

Send Inquiry

Product Introduction

Quick Navigation: Product Overview | Technical Specs | Key Features | Applications | Contact Us

Product Overview & Equipment Positioning

The Double Blade Quarry Cutting Machine (Model KDKSJ-2600/3200 Series), manufactured by Fujian Province Kaida Stone Machinery Co., Ltd., is an extra-heavy-duty mining apparatus engineered for direct dimensional stone block extraction in granite, marble, quartzite, sandstone, and limestone quarries.

Designed with a high-torque four-wheel drive (4WD) linkage system and dual parallel diamond saw blades, the KDKSJ series replaces dangerous, low-yield, and environmentally destructive traditional quarrying methods-such as black powder blasting or manual flame cutting. By utilizing dual saw blades riding along precision-anchored heavy quarry tracks, this machine cuts deep vertical trenches directly into the stone mass, producing regular, square-edged raw blocks with high structural integrity and minimal micro-fissure damage.

Featuring fully enclosed cylindrical guide pillars, hydraulic vertical lifting, and high-power dual main drive motors (up to 75 kW × 2 / 90 kW × 2), the KDKSJ-2600/3200 series delivers maximum stability, extreme cutting depth (up to 2,400 mm), and exceptional block yield rates exceeding 85%–90%.

Technical Specifications

Specification Parameter	KDKSJ-2600 Series	KDKSJ-3200 Series	Notes / Options
Machine Name	Double Blade Quarry Cutting Machine	Double Blade Quarry Cutting Machine	Four-Wheel Drive Linkage Quarrying Unit
Model Classification	KDKSJ-2600 / KD-1900/2450	KDKSJ-3200 / KD-2400/3100	Heavy-Duty Mining Machine
Blade Diameter Range	Φ 2,200 – Φ 2,600 mm × 2	Φ 2,400 – Φ 3,200 mm × 2	Segmented Diamond Quarry Saw Blades
Cutting Width Range	1,900 – 2,450 mm	2,400 – 3,100 mm	Adjustable twin blade spindle spacing
Max. Cutting Depth	1,650 – 1,900 mm	2,150 – 2,400 mm	Deep trench vertical block slicing
Main Motor Power	55 kW × 2 / 65 kW × 2	75 kW × 2 / 90 kW × 2	Heavy-duty dual main drive motors
Total Electric Power	125 – 145 kW	165 – 195 kW	Includes hydraulic pump & feed motors
Drive & Traction System	Four-Wheel Drive (4WD) Linkage	Four-Wheel Drive (4WD) Linkage	All-terrain gear traction along tracks
Cutting Speed / Travel	0 – 3.0 m/min (Frequency Controlled)	0 – 3.0 m/min (Frequency Controlled)	Stepless variable speed adjustment
Track Gauge / Center Distance	1,380 mm	1,420 mm	Heavy industrial steel track sections
Standard Track Length	10 m / section (Modular)	10 m / section (Modular)	Extendable quarry bench layout
Water Consumption	5.0 m³/h	6.0 m³/h	Blade cooling & dust suppression line
Overall Dimensions (L×W×H)	4,800 × 2,100 × 2,800 mm	5,250 × 2,200 × 3,200 mm	Heavy-duty steel body enclosure
Machine Weight	~ 11,500 kg	~ 13,800 kg	Ultra-heavy anti-vibration chassis

Key Mechanical Features & Structural Innovations

1. Four-Wheel Drive (4WD) Linkage Traction System

The machine adopts an advanced four-wheel drive linkage mechanism engineered to maintain constant traction on steep quarry inclines (up to 10°–15° slopes) and uneven bench surfaces. The synchronized 4WD system eliminates wheel slip, guarantees uniform horizontal cutting speeds, and prevents binding or blade pinching inside narrow stone cuts.

2. Dual-Blade Synchronous High-Power Cutting

Equipped with twin main motors mounted on a balanced heavy chassis, the KDKSJ series drives two large-diameter diamond saw blades simultaneously. Cutting two parallel vertical seams in a single pass doubles mining output while establishing precise block width dimensions.

Dual-Blade Synchronous High-Power Cutting

3. Fully Enclosed Cylindrical Guideways & Hydraulic Lifting

Vertical raising and lowering of the heavy cutter head are controlled via twin heavy-duty hydraulic cylinders traveling along precision-ground solid steel cylindrical guide pillars. The guideways are fitted with full-enclosed telescoping protective bellows and an automated lubrication system, isolating internal slides from abrasive stone slurry, quartz dust, and rainwater.

4. Extra-Wide Heavy Cast & Welded Steel Chassis

The ultra-wide, low-center-of-gravity machine base absorbs heavy impact forces and rotational torque generated by Φ 3,200 mm saw blades spinning through hard granite mass. This eliminates frame flex, chatter marks, and blade deflection, extending diamond segment lifespan by up to 30%.

Operational Advantages & Yield Improvement

1. High Block Recovery Rate (85%+ Yield)

Traditional explosives fracture up to 50% of the surrounding stone mass into useless waste rubble. The KDKSJ double blade cutter cuts smooth, stress-free vertical planes, maximizing raw stone block yield per quarry bench and preserving the natural integrity of high-value marble and granite deposits.

2. High Production Output & Speed

Granite Extraction: Average linear cutting speed of 1.2 – 2.2 m/h per meter depth (depending on quartz content and hardness grade).
Marble & Limestone Extraction: Linear cutting speeds reaching 2.5 – 4.5 m/h per meter depth.

3. Eco-Friendly & Safe Quarrying Environment

By eliminating blasting explosives and toxic fumes, the machine drastically improves worker safety in open-pit operations. Integrated high-pressure water jets feed directly to both sides of the twin blades, continuously suppressing silica dust and reducing ambient operational noise.

Primary Applications & Material Scope

The KDKSJ-2600/3200 Double Blade Quarry Cutting Machine is widely deployed in open-pit mining operations across various geology types:

Hard Granite Quarrying: Ideal for dense red, black, grey, and white granite deposits used in architectural slabs and monuments.
Marble & Calcite Quarries: Delivers clean cuts without micro-cracking delicate marble veins or crystalline structures.

Granite Quarry Site Cutting Operations

Quarry Site Installation & Operational Protocols

Bench Track Leveling: Lay heavy modular track sections along the quarry bench. Anchor tracks securely using rock pins to ensure parallel alignment and zero track tilt.
Power & Water Hookup: Connect heavy-duty mining cables to a 380V/415V/440V 50Hz/60Hz industrial quarry power generator or substation. Connect a 5.0–6.0 m³/h water supply line.
Blade Installation: Mount matched pairs of segment-tensioned diamond quarry blades using precision flange plates and torque-tightened high-tensile bolts.
Automated Cut Execution: Set feed speed on the central electric control cabinet. Engage water coolant, start main motors, and initiate lower-and-advance travel.

Maintenance & Service Life Protection

Daily Inspection: Check hydraulic oil levels, grease cylindrical guide pillar bellows, inspect water cooling nozzles for blockages, and verify track gear teeth engagement.
Weekly Maintenance: Tighten blade mounting flange bolts, check gear reducer oil levels, and clear accumulated stone slurry from track gear racks.
Seasonal Care: Replace hydraulic oil filters, check electrical cable insulation against rock abrasion, and service wheel bearings.

Global After-Sales & Factory Quality Assurance

Manufacturing Standards: Certified under ISO9001 Quality Management System, ISO14001 Environmental System, and European CE Directives.
Fast Spare Parts Supply: Critical components-including main motors, hydraulic pumps, drive gears, diamond segments, and PLC modules-are shipped globally from Fujian manufacturing headquarters.